CUSTOM UPS
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max3



Joined: 20 Feb 2010
Posts: 430
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PostPosted: Fri Dec 03, 2010 12:56 am    Post subject: CUSTOM UPS Reply with quote

prehistory...
I was working all day yesterday including all last night on one project, spend close to 30 hours of constant work and today... cox sucking bastards shut electricity off... so i lost all my work... you peepz cant image how mad was i... it was also a few grand job that almost got done...almost...
Anyways, went to store got 1500VA UPS, which should give me about 3 hours of work offline, but that might be not enough, due to some projects require a lot of non stop computations, so PC cant be shut down.
Price for that UPS was 300$ they had same capacity but for 600$ just a bit more connectivity ports, which was not my primary concern. So came up with this idea to get real UPS, that would not make me spend 5000$ that i can earn doing something. so here it is:

Subj.
Has anyone tried to build one ? i am thinking of getting myself real UPS, that would allow me to continue working on whatever files for at least half a day or something.
First thoughts:
Get somewhat powerful UPS (a rackmount or any standalone unit that got decomissioned, take the old (bad) battery out and get a truck battery attached (you got it - may be even semi truck battery hehe Cool)) there so many variants, main concern it has to be same voltage as original battery, i will probably will need to modify eeprom with charge current and maximum capacity but it should not be a big of a problem.
PERHAPS , SOMETHING LIKE THIS:
http://www.danplanet.com/home/81-hardware/111-custom-ups-external-battery-bank
Any comments are welcome, especially related to the subj.

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CPUShack



Joined: 16 Jun 2003
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PostPosted: Fri Dec 03, 2010 1:53 am    Post subject: Reply with quote

really what you need is a medium size UPS to run the puter while the generator kicks in and warms up, then transfer over to the generator.

Tis how its done in most any critical infrastructure. No reason you couldn't do so at your home though

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doccybrown



Joined: 03 Oct 2005
Posts: 1736
Location: Germany

PostPosted: Fri Dec 03, 2010 1:57 am    Post subject: Reply with quote

You`re on the right way, take a small or
medium cheap UPS with bad batterys and
wire some more powerfull big ones on it!
But be careful, use as many fuses as possible!
Those big batterys store so much energy
that a shorted circuit _will_ cause a very
hot and bright ball lightning Wink
As long as the UPS can deliver enough
power to load the batterys it should work.
Of course the lifetime of the alternative batterys
will decrease a bit (because conforming pulsed hi-
current eliminates sulfation, I guess most modern
UPS do) but probably this effect is negligible as long
as you don`t take batterys that need a tenfold higher
ideal loading current. And afaik sulfation only
happens if a depleted lead acid battery
hangs around for hours not being used or loaded.
I'm using... erm... abusing an big APC rackmount version
to get the 24Volts for my led-lighting, router, alarm system
and some other gimmicks that need uninterrupted power.
Currently I am loading the original sized batts with the internal
UPS charger and a small windmill. This was a small project, the
next step will be bigger batts in my cellar, another second mill
and some solar panels on the roof Smile

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doccybrown



Joined: 03 Oct 2005
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PostPosted: Fri Dec 03, 2010 2:01 am    Post subject: Reply with quote

CPUShack wrote:
really what you need is a medium size UPS to run the puter while the generator kicks in and warms up, then transfer over to the generator.

Tis how its done in most any critical infrastructure. No reason you couldn't do so at your home though


No bad idea, a small generator will run as long as you give
him enough to drink (run time depending on tank size and reserves in your car) Wink
Picture of a small one below! I personally don`t like them
because they're loud and they are making pretty ugly smell...

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CPUShack



Joined: 16 Jun 2003
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PostPosted: Fri Dec 03, 2010 2:15 am    Post subject: Reply with quote

doccybrown wrote:
CPUShack wrote:
really what you need is a medium size UPS to run the puter while the generator kicks in and warms up, then transfer over to the generator.

Tis how its done in most any critical infrastructure. No reason you couldn't do so at your home though


No bad idea, a small generator will run as long as you give
him enough to drink (run time depending on tank size and reserves in your car) Wink
Picture of a small one below! I personally don`t like them
because they're loud and they are making pretty ugly smell...


yah, though some of the small (600-1000W) Hondas are quiet enough to run indoors if it werent for the exhaust.

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Qwerty



Joined: 20 May 2005
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PostPosted: Fri Dec 03, 2010 4:24 am    Post subject: Reply with quote

doccybrown wrote:
No bad idea, a small generator will run as long as you give
him enough to drink (run time depending on tank size and reserves in your car) Wink
Picture of a small one below! I personally don`t like them
because they're loud and they are making pretty ugly smell...

IMHO these small generators are not very suitable to power a PC - the output voltage and especially the frequency are drifting by every small load change! Sad
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JAC



Joined: 24 Jul 2005
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PostPosted: Fri Dec 03, 2010 8:24 am    Post subject: Reply with quote

Ok... here is my 0.02$

Get a laptop.

All my primary work is done on a laptop now anyway, so no more bullshit with power outages.


Querty makes a valid point about the power quality of small generators... we have had various problems with our customers using them over the years. Surge strips are pretty much single use depending on the surge event.. active voltage limiting sockets are good, but the best way is to have clean power.

Again, there are many ways to hookup generators, batteries and the like, but this is what my dad did many years ago on a big sailboat ( ya, I did a lot of sailing and puked my guts out most of the time ).

small generator powering an industrial battery charger hooked to a huge bank of lead acid deep discharge "sealed" batteries. Hooked to the batteries we had a series of quality inverters. Power was distributed in the following ways...

24V DC - lighting. There was some 240V lighting but we only used that on shore power.
240V AC generator output to the galley ( microwave and oven, dishwasher, kettle etc..)
240V AC inverter outputs "clean" power, taken from the 24V to 240V inverters.

We actually had two generators, one was for the galley and the other as a spare. The battery chargers could be switched between generators.
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metalmaker



Joined: 06 Dec 2004
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Location: St. Louis, MO, USA

PostPosted: Tue Dec 07, 2010 3:38 pm    Post subject: Reply with quote

A couple things. Be aware that the batteries used to start trucks are designed for short, rapid burst of power. Batteries for UPS are deep cycle, which means designed for lower power, longer operation. If you add batteries to a cheap UPS make sure and get deep cycle batteries.

UPS has two types of capacity - battery capacity (time) and current carrying capacity (power). You can add more batteries in parallel to original batteries to add time to a cheap UPS that has low power capacity. If you are only running your home computer, you do not need the high power of larger UPS, you just want more time.

The generator - Lots of people have a generator already at home - except they don't call it a generator - they call it a car. If you have a car, buy an inverter for the car and run an extension cord from the car to your computer before your cheap UPS runs out. Plug it into the back of the UPS so that the UPS conditions the power for the computer.

MM

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6a6ar09a



Joined: 14 Oct 2009
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PostPosted: Tue Dec 07, 2010 6:42 pm    Post subject: Reply with quote

If you need UPS for that purpose (computations) only, than the best way to go is; replace desktop with laptop. For amount ($300-$600) of money you mentioned, plus money after you sell desktop you use now.... you can get decent laptop plus extra battery (if needed). Clean and simple solution.
(Last couple of years I don't use desktop at all...)

If you need power for some other things... everything was already told... UPS, extra batteries, generator...
If you like or want to use renewable energy sources I can help with windmills. Like this for example; http://www.youtube.com/watch?v=5htzHADqxE8

One more idea, batteries from forklift, sometimes, can be found very cheaply and they are excellent for what you need.
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JAC



Joined: 24 Jul 2005
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PostPosted: Mon Dec 13, 2010 11:39 am    Post subject: Reply with quote

ok.. I rarely act on the urge to respond to bullshit on the internet, but dude.. seriously..


metalmaker wrote:
A couple things. Be aware that the batteries used to start trucks are designed for short, rapid burst of power. Batteries for UPS are deep cycle, which means designed for lower power, longer operation. If you add batteries to a cheap UPS make sure and get deep cycle batteries.


Ya, there are 100+ different types of leadacid, but pretty much anyone will work in this application, including car or truck batteries. With the right care and attention leadacids are pretty awesome. ( they do need to be looked after )


metalmaker wrote:

UPS has two types of capacity - battery capacity (time) and current carrying capacity (power). You can add more batteries in parallel to original batteries to add time to a cheap UPS that has low power capacity. If you are only running your home computer, you do not need the high power of larger UPS, you just want more time.

The generator - Lots of people have a generator already at home - except they don't call it a generator - they call it a car. If you have a car, buy an inverter for the car and run an extension cord from the car to your computer before your cheap UPS runs out. Plug it into the back of the UPS so that the UPS conditions the power for the computer.


Interesting you mention power, like you know what you are talking about, then you go on to suggest running an inverter off you car battery.

First off, the cigarette lighter is a joke. Maybe you can get 100W out of it before the thing melts off your dash and ends up into the footwell. No doubt there are cars out there with high power 12V sockets, but damn.. use them to charge your phone or satnav, not for running a lead to your UPS.

ok.. maybe you didnt mean the socket in the car.. so that means running direct from the battery if you want any more power. Ok.. have you got heavy duty 30Amp cable.. the sockets, clips.. etc?

Do the math, 300W at 12V will need 25Amps.

Running an extension cord into the house from an inverter inside a running car is the dumbest thing I have heard in the last 15 minutes. No, its not a good idea, EVER.
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Barren Realms 007



Joined: 09 Apr 2010
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PostPosted: Mon Dec 13, 2010 12:31 pm    Post subject: Reply with quote

JAC wrote:
ok.. I rarely act on the urge to respond to bullshit on the internet, but dude.. seriously..


metalmaker wrote:
A couple things. Be aware that the batteries used to start trucks are designed for short, rapid burst of power. Batteries for UPS are deep cycle, which means designed for lower power, longer operation. If you add batteries to a cheap UPS make sure and get deep cycle batteries.


Ya, there are 100+ different types of leadacid, but pretty much anyone will work in this application, including car or truck batteries. With the right care and attention leadacids are pretty awesome. ( they do need to be looked after )


metalmaker wrote:

UPS has two types of capacity - battery capacity (time) and current carrying capacity (power). You can add more batteries in parallel to original batteries to add time to a cheap UPS that has low power capacity. If you are only running your home computer, you do not need the high power of larger UPS, you just want more time.

The generator - Lots of people have a generator already at home - except they don't call it a generator - they call it a car. If you have a car, buy an inverter for the car and run an extension cord from the car to your computer before your cheap UPS runs out. Plug it into the back of the UPS so that the UPS conditions the power for the computer.


Interesting you mention power, like you know what you are talking about, then you go on to suggest running an inverter off you car battery.

First off, the cigarette lighter is a joke. Maybe you can get 100W out of it before the thing melts off your dash and ends up into the footwell. No doubt there are cars out there with high power 12V sockets, but damn.. use them to charge your phone or satnav, not for running a lead to your UPS.

ok.. maybe you didnt mean the socket in the car.. so that means running direct from the battery if you want any more power. Ok.. have you got heavy duty 30Amp cable.. the sockets, clips.. etc?

Do the math, 300W at 12V will need 25Amps.

Running an extension cord into the house from an inverter inside a running car is the dumbest thing I have heard in the last 15 minutes. No, its not a good idea, EVER.


I hold a master electrical liscense and have worked in the industry for 30-35 years, you are 100% correct in your statement. If you go with batteries it would be best to use marine type deep cycle they are desighned for uses like this. And don't leave the battery on a concrete floor, it will ruin the battery.

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max3



Joined: 20 Feb 2010
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PostPosted: Mon Dec 13, 2010 2:11 pm    Post subject: Reply with quote

Quote:
And don't leave the battery on a concrete floor, it will ruin the battery.

- how is this>?

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CPUShack



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PostPosted: Mon Dec 13, 2010 2:31 pm    Post subject: Reply with quote

In the ancient times of rubber battery cases, storing them on concrete (or any surface that could become moist an/or conduct) could cause them to discharge.

These days, with polypropylene cases, this is no longer a concern

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JAC



Joined: 24 Jul 2005
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PostPosted: Mon Dec 13, 2010 5:35 pm    Post subject: Reply with quote

Barren Realms 007 wrote:
I hold a master electrical liscense and have worked in the industry for 30-35 years, you are 100% correct in your statement. If you go with batteries it would be best to use marine type deep cycle they are desighned for uses like this. And don't leave the battery on a concrete floor, it will ruin the battery.




sigh.


Merry xmas everyone.
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jrmunro



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PostPosted: Mon Dec 13, 2010 8:40 pm    Post subject: Reply with quote

I`m starting to feel the love here and can`t take any more of it. Smile
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